BIC Attends Rajkot Machine Tools Exhibition

Posted on December 10, 2018 by admin

Rajkot Machine Tools Exhibition

One of BIC’s mission statements is to continually explore leading technology and adopt them considering key factors of quality improvements, productivity gains, environmental impact and profitability. Following this yardstick, two engineers from our company visited the 7th Rajkot Machine Tools Show (RMTS) on 28^th November 2018.

With increasing global demand, it has become imperative for all industries to upgrade their equipment and utilize robotic mechanization to its fullest. The cast iron manufacturing industry is no different. Traditionally, a lot of the Howrah foundries have relied on manual labour. This was good for a time when cheap labour was readily available. However, with increasing purchasing powers of the Indian household, finding skilled labourers willing to work in foundries is becoming increasingly difficult. Industrial automation is no longer a choice. It is the only way forward to even stay relevant.
At RMTS, some cutting-edge Indian technology was at display aimed at increasing productivity manifold while simultaneously reducing the probability of errors. Automated pipe cutting machines, IoT powered CNC and VMC machines, laser tools, Industry 4.0 setups and AI-powered software were some of the highlights BIC has been manufacturing custom cast iron industrial parts for decades now. As new customers are acquired, the requirements too change. In order to cater to larger volumes and narrower tolerances, a decision was made on the spot at the exhibition to purchase some of this equipment.
As these equipment are assembled and delivered to our facility in Kolkata, we at BIC are thrilled to be growing. We are excited to be serving our existing customers faster and better, and at the same time taking on new challenges with new relationships.

Extracting the Most from the Casting Project

Posted on September 6, 2018March 18, 2026 by admin

Partnering with the right supplier foundry is crucial to get the most from your casting project. Good planning and execution of the same, pave a path to castings compatible with your requirements. In fact, it needs a conjugated effort from a competent supplier foundry and the consumers to enjoy the benefits of a project. However, the challenge is to locate the top-notch supplier foundry as it demands acute research and an intense understanding of your component.

How to Start a Project with a New Foundry?

To start with a new project with a Ductile Iron Foundry India, it is crucial to understand whether it is proficient enough to produce the outcome as per the quality standards and listed specification. Once you locate the best foundry from the crowd and have the castings of ferrous and non-ferrous origins ready for the production, you may ask the shortlisted foundries to quote a price for your project. Not only this allows you to understand the capability and experience of the vendors but also enables you to take the decision as per your budget. Never close on a particular vendor before analyzing the prospects and quotations. This ensures you seal the deal with the best foundry for a cost-effective contract.

Is Budget the Exclusive Decision-Making Criterion?

Once you select the most favorable and affordable foundry, it is now time you analyze the other aspects of the quotation, which includes processing requirements, specifications, and exclusions of the drawings. Along with it, you must also analyze the other criteria like the tolerance, delivery, tooling requirement, delivery, and experience of the supplier foundry. This help complete the casting project with revised delivery routine, tolerance recommendations, reduced machine works, and enhanced reliability.

Primary Criteria to Get the Most from the Casting Project

Never approach a stereotypical path, to attain a fruitful outcome of the casting project. Rather, look for the core points to get the most from the same, which are as follows:

The volume of casting needed for the short and long-term demands.
Casting designs with proper drawings, models, samples, and images.
Specifications of the raw materials.
Inspection of the probable outcome and ensure a balance between requirements and specifications.
Details of the casting requirements that include weight, finish, and materials used.
Schedule of delivery according to the casting.
Details of the pattern.

Establishing a Coordinating Relationship with the Consumers for the Success of the Casting Project

If you believe the aforementioned criteria are enough to fetch the most desired casting project, you are under the wrong notion. Scrutinize the customer requirements with utmost importance through a proper communication to build a strong foundation for your project. Some of the best ways to establish a fruitful communication, while not relating to the standard inquiry are the back charge policy, expediting the procedure, casting return policy, as well as the sophisticated controls. Once you get your hands on the proper information, not only you succeed in creating an open relationship between the consumer and supplier foundry but also lead to a seamless accomplishment of the casting project. This will help you overcome all the hurdles associated with the casting projects so that you can enjoy the outcome without any exception.

Once you succeed in overcoming the challenges of quality, budget, and communication in the path of creating a standard casting project, the success is inevitable. Don’t restrict to explore the aforementioned criteria and delve into the niche to get the most from the project.

Types of Pig Iron and Its Applications for Casting Requirements

Posted on June 7, 2018March 18, 2026 by admin

Pig iron is an output obtained as a result of the process of manufacturing iron. Fuel coke with high carbon is utilized in order to heat the iron ore. This results in the production of pig iron which is high in carbon content. The cold pig iron is known as merchant pig iron, which is cast into blocks or ingots. These are then sold to the ferrous as well as steel casting industries in the form of feed stock. There are three types of merchant pig iron, which are as follows:

Basic pig iron– This is used in electric arc furnace for the purpose of steel making.
Foundry pig iron– This type of pig iron is also known as haematite pig iron and is used in cupola furnaces for grey iron castings.
High purity pig iron– This is synonymous to nodular pig iron and is used for producing ductile iron castings, which is also known as SG or Spheroidal Graphite. This is used by the manhole cover manufacturers.

Attributes and Application of Foundry Pig Iron for the Grey Iron Casting

This type of pig iron is produced from the specific sources of iron ore. Due to the stable physical as well as chemical analysis it enables the variability of melting and a robust control over the composition of final casting. This eradicates the need for the high-priced casting requirements like heat treatment. This category of pig iron is used in the genres like machine tools, general engineering, and automotive parts manufacturing. Creation of pearlite in the final casting is promoted because of the high iron content on the pig iron.

The application of the foundry pig iron seamlessly promotes the formation of graphite, depletes the primary chill, and enhances machinability. This is highly beneficial for the thin-walled castings. The bulk density of this pig iron is also on the higher side in comparison to the scrap, which needs a lesser space for the storage, and reduced time for charging. In fact, the energy consumption is also reduced remarkably due to higher carbon content. Hence, this type of pig iron is highly beneficial for the manufacturing industries specifically for the casting needs.

Attributes and Application of High Purity Pig Iron for the Ductile Iron Casting

This type of pig iron is also known as HPPI and is characterized by its lower contents of sulfur, phosphorus, and manganese. The presence of the other metal impurities is also negligible that makes the iron highly desirable in various sectors. The application on HPPI can be mainly found in the casting components of the automotive, energy, and engineering industries. There are various advantages associated with HPPI that contributes to the successful ductile iron casting, which are as follows:

The undesirable elements in the melt are diluted that aids in the depleted cost of scrap.
The predictable and stable composition of the iron helps achieve better control over the final composition of casting, which leads to an enhanced mechanical output of the casting.
It demands lower storage space and lesser charge buckets.
Lower formation of rust leads to the depleted volume of slag.
Due to the chemical combination of carbon content, the casting is achieved easily with lower consumption of energy.
The reduced consumption of power and rapid melting leads to the lesser power consumption in the induction furnace.

Hence, the implementation of HPPI in diversified casting needs help reduce the net investment.

History and Importance of Pig Iron – You Need to Know

Posted on June 5, 2018February 5, 2026 by admin

History and Importance of Pig Iron

Pig iron is an intermediate outcome obtained from a smeltingiron ore in a blast furnace. It is an amalgamation of 92% iron, up to 3.5% carbon, and fragments of manganese, silicon, sulfur, phosphorus, and impurities.

The traditional shape of the modulus used for pig iron ingots was a branching structure formed in sand, with many individual ingots at right angles to a central channel or runner, resembling a litter of piglets being suckled by a sow. When the metal had cooled and hardened, the smaller ingots (the pigs) were simply broken from the runner (the sow), hence the name pig iron.

It has been widely used since the time of the industrial revolution and continues to impact our day-to-day lives in its many forms.

How is Pig Iron Produced?

Pig iron is formed as a result of the smelting of iron ore in a blast furnace. With the help of dolomite and limestone, the coke reduces the iron ore as a flux for eradicating the impurities. The resultant liquefied iron is then cast in the pig machine, which results in the production of pig iron.

Pig iron is produced in two categories, to conjugate with diversified fields. These are:

Basic grade – This is the basic form and has a very minor presence of silicon and manganese, which is less than 1%. Along with it, the trace amounts of phosphorus and sulfur are also present.
Foundry grade – This is known for its higher content of silicon that ranges between 1.5% and 3.5%. However, the presence may also soar up to 4.25%.

Attributes of Pig Iron

Pig iron has limited applications but support in diversified fields. The features of pig iron are as follows:

It is wear-resistant and hard.
It is brittle and mildly fusible.
In comparison to steel, it has a lower melting temperature, 1200° centigrade.
Elongation ranges between 0% and 0.5%.
Hardness varies from 250 BHN to 450 BHN.
Tensile strength is from 25 kNs to 50 kNs.

Making Casting Iron from Pig Iron

Cast iron products are produced from pig iron by removing carbon and sulfur from the molten metal in the furnace. It is obtained as a result of the refining process of the metal and is preferred by numerous foundries to amalgamate with feedstock materials and scrap. This is accomplished due to the presence of high percentage of iron,lower impurity, reduced gangue, and purity of chemical composition. Cast iron involves scrap metal as well as steel that add to the benefits of the metal. Previously, cast iron was used to construct buildings but now is used to make heavy bottomed pans which can withstand high heat.

Importance of Pig Iron

Pig iron is known for its high carbon content, which makes it brittle while pure iron has a low content of carbon and minor level of impurity, contributing to the strength of the metal. It has a lower melting point in comparison to steel and iron which also helps produce a low-grade iron, named grey iron.

Obtaining Other Metals from Pig Iron

In the process of making pig iron various impurities are received. During the cooling of these impurities, different types of other materials are obtained. For example, iron carbide is formed with the combination of iron and carbon during the cooling, graphite which is used as the lead of a pencil is also obtained from the residual carbon from the smelting process, and others. The diversified manufacturers in India utilize pig iron as a raw material in order to obtain various other steel and iron products.

Seeking the Finest Manhole Covers Manufacturers

Posted on April 7, 2018February 5, 2026 by admin

Seeking the Finest Manhole Covers Manufacturers

Manhole covers are an essential part of any locality that ensure easy access to underground pipelines as well as the safety of passersby. Hence, it is important to carefully select the same to be certain of longevity as well as safety. Broken and tampered manhole covers also significantly contribute to foul odor in an area. Therefore, in order to get your money’s worth, it is important to get in touch with a competent manhole covers manufacturer.

Features of the Finest Manhole Covers Manufacturers in India

While searching the market for the most appropriate ductile iron or cast iron manhole covers manufacturer, you will come across countless options and it is natural to get confused. Let us have a look at the prime attributes that contribute to the perfect selection of the desired producer:

Premium Quality– The raw material used to make the manhole covers must be of top-notch quality in order to obtain the best quality product.
Experience– Nothing can beat the advantages of long-term experience. Look for a manufacturer that has been in the market for a long time with a good track record.
Products – They must be able to offer a plethora of products to suit your diversified needs.
Durability – High-quality material helps construct an extremely durable manhole cover which saves a huge portion of the budget as well.
Price – It is the prime criterion while selecting the options available in the market. However, cheaper options come in exchange for a low-quality product. You must never compromise on the quality of the cast iron manhole cover. Therefore, the target must be to seek a cost-effective option rather than a cheaper alternative.

The aforementioned criteria for the finest manhole cover manufacturer ensure the longevity and safety of material without burning a hole in your pocket.

Bengal Iron Corporation is a name that has been ruling the said industry since 1965 with our exemplary materials and certified manhole covers. We are a storehouse of the finest manpower that understands your concept and design, helping to materialize it with ease and perfection. Present your vision to us and we will nurture it with care and polished skill to attain an output that will stand above the rest of the products available in the market.

Opting for the Finest Cast Iron Gratings Manufacturers

Posted on March 28, 2018February 5, 2026 by admin

Opting for the Finest Cast Iron Gratings Manufacturers

Are you looking for a cast iron products manufacturer that understands your vision and produces a product as per the specifications? We can help you narrow your search with the help of our top-notch products that competently fulfils the requirements without affecting the existing design of the infrastructure.

Competent Cast Iron Grate Manufacturer

Grates are available in various sizes, shapes, models, and designs. Therefore, it is a challenge to select the most competent cast iron gratings manufacturer that will present supreme quality products, adding to the benefits offered. BIC or Bengal Iron Corporation is consistently counted among the finest manufacturers in the country. We create designs as per the exact specifications described by the clients thus enabling them to execute their vision better.

Products Offered by Us

Some of our products are metal tree grates, square tree grates, channel cast iron grates, industrial grates, trench grates, industrial channel grates, and more.

How to Choose the Finest Cast Iron Grating Manufacturer?

Cast iron is preferred by a huge portion of the industries due to its sturdy and rich look, contributing to the longevity and cost-effectiveness. The exponential demand has compelled the market to give rise to numerous manufacturers. Therefore, it is difficult to locate a manufacturer that will successfully fit into all the desired fields of a particular industry. BIC is the pioneer among the cast iron channel grating manufacturers that successfully offers itemized solutions to meet the concerns related to floor drainage systems.

Why Choose BIC?

BIC is one of the finest customized cast iron product manufacturers available in the market that competently accomplishes the specific demands of the clients while maintaining a unique approach. We have a team of competent manpower that ensures perfect compilation of the highest quality raw materials to get the desired outcome.

We never follow the rule of one-size-fits-all and understand the distinct demands of our clients, which makes us stand apart from the crowd of numerous manufacturers. Avail our services to accentuate your experience with the cast iron grating manufacturers.

Style and Quality from the Best Ornamental CI Benches Manufacturers

Posted on February 8, 2018February 5, 2026 by admin

Combination of Style and Quality from the Best Ornamental Cast Iron Benches Manufacturers

Why Cast Iron?

Cast Iron provides a rich, exquisite look along with a sturdy finish and long durability. Although the upfront cost might be slightly higher, the longer lifespan ensures a better bang for your buck. In this case you will need to find the best customized cast iron product manufacturers.

Some Sets You Can Look at:

One specific set you can look at could be the cast iron patio furniture set by the customized cast iron product manufacturers. At BIC, we ensure our ornamental castings are rust free using industrial grade coatings. This enables you to utilize it in your outdoor patio or garden even during periods of heavy rainfall. A coordinating set of tables and chairs can be purchased for a cost that is approximately $1,000.

For smaller lawns the single chaise lounge with wheels can be a smart addition.
Alternatively, a stop bench could be placed under a tree in your garden to enjoy the relaxing shade. For about $160 apiece, you can buy this durable piece of furniture. For that you will need the best cast iron products manufacturers in India.
Another patio furniture made by the best cast iron products manufacturers in India is this next bistro set. Ideal for minimal spaces, The Country Living Bistro Square set is valued at about $200.

You also don’t need to buy a whole set in advance. You can mix and match pieces of outdoor furniture to suit your needs and preferences.

With cast iron patio furniture, you know you will get awesome value since they keep going for many years.

5 Key Ways to Choose the Best 3989 Pipes Manufacturers

Posted on November 29, 2017April 9, 2024 by admin

IS 3989 pipes manufacturer choice becoming a daunting task? There are various ways that you can spot the best among several manufacturers who offer you the same options. While you want to choose the best among the lot make sure you have gathered enough knowledge to shortlist the best among hundred others.

Apart from perfect knowledge, conducting an online research on the same is important. Scrolling down the official websites of various manufacturers can be of much help. In that case, consider the tips provided below to understand which of the manufacturers in India you can rely on for the supply of 3989 pipes. Let’s take a look:

License

Before going into details and history of the suppliers it is important to check whether the company is authorized to sell the product. The authority is decided by the license of the person or group of persons selling the pipes. If the manufacturers are reluctant to show you the license or prove in front of you about their legal permission scratch the name out from the list of reliable manufacturers you made! On the contrary, if they agree to show you the license, move forward to the next step provided below.

References and reviews

Considering the manufacturers who have already pleased any of your friends and relatives is a wiser option always. Hence, check for references and go ahead to look into further details of the person or company. You can also consider checking the online reviews provided by prior customers and if that feeds your curiosity you can jump to the next identification step. Too much of a negative indication proves it must be a big NO from your side. What if you are convinced by the reference? Check point 3 for more.

Cost

Budget is an important factor and to make this fall in place, get a free quote from the short-listed ones. Now, you have all the quotes to consider and compare before you decide on the final 3989 pipe manufacturers in India for the requirements you have. Supposedly you have only a few names from the shortlisted names that match your budget, step 4 is what you need to do.

Fix an appointment

Face-to-face appointments are really important when you are up to choosing the best in the market. This appointment helps you understand factors like the behaviour and the truth in their story. Once convinced with a positive attitude you can now move forward towards the settlement of a contract. And provided below is the last thing that you need to consider!

Sign a contract

This term seems too easy, but consider that you read between the lines and then sign the contract. These papers are the only legal proof that you have established a financial and business relationship with the manufacturers.

After you consider all the aforesaid tips, you can now get all the desired pipes for your job completion without any hassle or risk!